Will Fill Fluid Control System From ATS Systems

ATS Systems offers the Will Fill Automatic Metalworking Fluid Control system. The Will Fill is an innovative and versatile system for monitoring fluid quality and levels in machine tools. Call us today for more information on the Will Fill, and learn how your process will improve and the savings you will enjoy.

The Will Fill system is an innovative system automating your coolant management process. Will Fill automatically maintains your fluid level and proper concentration, ensuring the optimum performance and extending the life of the coolant.

We are also available by Phone: 949-888-1744 or Toll Free: 800-321-1833

Will Fill Brochure

Automated Fluid Control System Benefits

• Reduce tool wear

• No erosion or staining of workpiece

• Reduced MWF and water consumption

• Reduced coolant odours

• Reduced operator skin complaints

• Minimize machine downtime

• No need to employ outside companies to monitor pH, Brix, EC, Temp, etc.

• Increased productivity and profit

• HSE data capture compliance

• No manual mixing of oil & water

• Retrieval of historic data on MWF condition alerts.

Fluid Control Systems Protect your workforce

Will-Fill supplies metalworking machines with a unique add-on that relieves operator workload and reduces the ecological footprint of your production.

The fully automatic control unit monitors the quality of the coolant in your metalworking machine. The optimal fluid level is maintained by automated filling processes and measurements configured to your specific needs.

When the quality of the metalworking fluid changes, Will-Fill can adjust it or notify you when action is needed.

Automate Fluid Control Measures seven parameters

pH levels
Concentration of oil /water mix
EC (hardness of water)
Coolant temperature
Oil usage
Water usage
Coolant level

WiFi Enabled Fluid Control System

Will Fill systems automate as much of fluid monitoring as possible. Sensors are calibrated to ensure accurate reporting and monitoring, and you can set values for automated refills. The Will Fill can be used with an online dashboard, so you can monitor fluid level and quality offsite as well. The system can also send email alerts of events, so you can stay up to date as things happen.

1. Ticker display immediately shows all info

2. Computer control

3. External pH probe for easy recalibration

4. Self-priming oil pump

5. Measuring and mixing chamber

6. Adjustable level sensor

7. Wi-Fi antenna

8. On-off switch with internal shutdown procedures

9. LED and buzzer indication

10. Handles for easy assembly

11. Built-in water meter

12. Intake filter

Will Fill Metalworking Fluid Control Features

Will Fill is available in several different models, the model required is based on the machine tool tank depth; all types of water-based fluids are compatible with Will Fill fluid control systems so no need to worry if your specific coolant will work.

• Works with any metal working fluid

• Fills and re-fills automatically to the level and concentration set by you

• Calibrates the sensors to the connected metalworking fluid and water supply

• Online dashboard for offsite monitoring

• Records the consumption of metalworking emulsion and water, enabling accurate cost control

• Detects abnormal fluid levels indicating a malfunction or possible leakage

• Sends an email notification of every event

We are also available by Phone: 949-888-1744 or Toll Free: 800-321-1833

Industry 4.0 Compliant

Precise fluid monitoring ensures reduced tool wear, minimizes machine downtime, makes the operation safer for personnel and minimizes the potential for skin irritation and bacteria growth as well as preventing part staining.

    
        Technical Info
    
        Electrical Connection
        220V 3A
    
        Control/Drive
        24V DC
    
        Water Connection
        Push-In Coupling, 16mm Hose
    
        Incoming Water Pressure Range
        16mm Hose
    
        Oil Connection
        Push-In Coupling, 10mm Hose
    
        Oil Pump Self-Priming
         < 6m 
    
        Mixing Capacity
        +/- 800 litres/hour
    
        RGB LED Status
        Yes
    
        Alarm Buzzer
        85 dB
    
        Operating Temperature
        5-45°C

    
        Measurement Ranges
    
        Brix
        0 to 35
    
        pH
        0 to 14
    
        Temperature
        -5 to 45°C
    
        EC
        0.5 uS/cm to 200 mS/cm
    
        Water Level
        ± 2 litres

Take the guess work out of the process

Will-Fill is a patented and innovative solution that equips metalworking machines with a unique add on. Will-Fill monitors, reports on and adjusts the condition and mix of the metal working fluid, taking the guess work out of the process and improving operator effectiveness. No other fluid control system makes life as easy as; you can't afford to have the Will Fill System.

Call or email ATS Systems today for your free consultation, and let's see what Will Fill can do for you!

Phone: 949-888-1744 or Toll Free: 800-321-1833